Description
Industrial Production Line Training System Equipment Description:
The device is focus on Industry 4.0 development of vocational education, which is based on systematic job flow system solutions, it is comprehensive application reflect of Internet + industrial robot, Sensor, PLC control technology, smart electromechanical equipment and other technology. Therefore, it has also become World Skills mechatronics, required professional Equipment. On automatic line always use sensor technology, electrical technology, and control technology, servo driven technology, just like human’s Sensory system, sport system, brain and nervous system. Then use this automatic line as vector to state above key technology as following.
Equipment working principle.
Work piece in stock been supplied in sequence, once detected work piece in place, pneumatic swing cylinder put material block into second handling station.
Working process of handling station: when work piece come from last station, actuator moves to the left slug crawling position, vertical cylinder down, down in place, the air fingers crawl, crawl
into place- actuator moves to the right position > discharge gas release your finger > wait for the next vertical cylinder rising feed, single station comprising qualified and unqualified silo, used as sorting material.
Working process of assemble station: Tag containing billets, after detecting sensor distinguish the color and texture of the material block, waiting at the cylinder block material, color and texture
through the lid
– Transmission belt and transmission belt sensor
– tell the difference, after a stretch a cylinder and a vacuum chuck mounted on the Tag into billets by belt conveyor to the storage station.
Working process of handling and stacking station: After gob handling over, according to the different colors and materials of processed material blocks to classification storage.
Main Technology Parameter of Industrial Production Line Training System:
(1.) Cabinet main circuit power supply: single-phase AC220V plus-minus 10%, 50Hz
(3.) Cabinet control circuit power supply: DC24V (Maximum)
(4.) Temperature: -10 ~ 40 ; Humidity: degree C Less Than or Equal 90% (25 degree C);
(5.) Single Station Dimensions standard table.
(6.) Air pressure: 0.4 ~ 0.6 Mpa
(7.) Machine capacity: Less Than or Equal 5KVA
Industrial Production Line Training System Main Composition:
(1.) Distribution Station:
Function: Supply the work piece in stock bin in sequence, work piece in place, electrical cylinder put the waste into waste bin, put the qualified material block into punch station.
Structural composition:
Aluminum basal plate, electric control cabinet, PLC hung box, Operation panel, Pneumatic cylinder, charging barrel, magnetic valves, Mini cylinder, vacuum chuck, parallel lines Groove, I/O switch over Module, Air controller.
Main electrical components of Industrial Production Line Training System :
-Illuminated push button stop/start: LAY50-22D one open DC24V (or Equivalent)
-Button signs : 22 mm
-Fiber optic sensor amplifiers: 6 bets
-Fiber optic sensor Amplifiers: PNP DC24V
-The receiver transmitter (generator): PNP DC24V
-Dimension: minimum (Length x width x height)- 450mm x 790mm x 1260mm (Minimum) (2.) Handling station:
Function: Qualified material block transmitted to feed opening port, electrical robot arm, put away the transmitted work piece, depth sensor detect it, unqualified parts be transmitted in waste groove, qualified parts will be transmitted to next station.
Structural composition: Aluminum Basal plate. Electric control cabinet, PLC hung box, Operation panel, Belt conveyor machine and install bracket, Punching cylinder device and all the external member, parallel lines groove and guide Rail, I/O switch over module, Air source processor and Send receiver.
Industrial Production Line Training System Main electrical element:
-Fiber amplifier : PNP DC24V
-Fiber cable: Electric Actuator
-Dimension : (Length x width x height) 450mm x 750mm x 1030mm (Minimum)
-Air source pressure : 0.4~0.6Mpa
(3).Assemble Station:
Function: Equip with TAG material block, distinguish color and material of the material block by sensor test area, wait in barrier cylinder color and material of cover distinguished by sensor on the 1# convey belt and 2# convey belt put on material block equipped with a TAG by extending cylinder and vacuum sucker.
Structural composition: Aluminum Basal plate, Electric control cabinet, PLC hung box, Operation panel, Electric unit install board, Vacuum generator sucker port, Vertical cylinder bracket and
barrier block, Section for install and assemble, Air source processor, Connect bracket between station and station, Solenoid valve, I/O switch over module, Belt conveyor install bracket and cover guiding arc module,
Main electrical element:
-Inductive sensor: PNP or NPN, DC24V
-Fiber amplifier: PNP DC24V
-Signal generator: PNP DC24V
-Intermediate relay(with handle): 2 open 2 close DC24V
-PLC controller : suitable as per station
-Switch power supply: 24V 5A
-D type plug: AC220V, 10A (±10%)
-Dimension: (Length x width x height)= 450mm x 750mm x 1150mm (Minimum)
Industrial robot handling station and classified storage:
Function: Industrial robot according to different color and material of processed material block to classified storage.
structural composition: Aluminum Basal plate, Electric control cabinet, PLC hung box, Operation panel, parallel lines groove and guide rail, I/O switch over module, Air source processor, Slope bracket and slope slide groove, Robot controller, Robot teaching units, Robot I/O extend plate, Solenoid valve, Teach screen install plate.
Industrial Production Line Training System Main electrical element:
-Fiber sensor: PNP DC24V or equivalent
-Fiber cable:
-Signal generator: PNP DC24V
-Intermediate relay (with handle): 2 open 2close DC24V
-Gray cable groove: 3030
-Aluminum guide rail: DIN35mm
-Touch screen: MCGS 7062k
-D type plug: AC220V 10A
-Training project: Industrial robot handling station control training, classified storage station control training, Touch screen and communication control training.
Dimension: (Length*width*height)= 900mm*900mm*1110mm (Minimum)
Air source pressure minimum: 0.4~0.6Mpa
Document:
Manufacturers/Distributors Authorization Letter
ISO Certificate
Printed Catalog /
Installation, Testing, Commissioning, Training 7 days (with training manual Simulation software CD for each experiment.)
Warranty: 01(One) Year
